Gearbox Repair
Teardown, sand blast, magnaflux, new bearings and seals, journals reground, gears manufactured new, test run, and an up to 24 month warranty. Falk, Lufkin, Flender, Dodge, and all others.
Explore gearbox repairFor more than 20 years, Houston plants have trusted Solution Gear Co. to rebuild failed gearboxes, cut precision gears, and get production lines running again. Forged and reinforced to outlast OEM, so you never worry about that unit again.
Real techs, lines answered 24 hours
Down unit? Get a FREE estimate today
713 270 6000No cost, no obligation. Free shipping both ways and a free inspection on every quote.
We do all the work in house in Houston, from teardown and inspection to gear cutting, heat treat, assembly, and a tested rebuild. One shop, one accountable team, one warranty.
Teardown, sand blast, magnaflux, new bearings and seals, journals reground, gears manufactured new, test run, and an up to 24 month warranty. Falk, Lufkin, Flender, Dodge, and all others.
Explore gearbox repair
Hobbing, broaching, shaping, and machining. Helical, planetary, herringbone, spiral bevel, worm, rack, and spline. Reverse engineered from a sample or a print, finished to zero tolerance.
Explore gear cutting
Pumps, housings, impellers, wear plates, shafts, and stainless equipment rebuilt back to original size. OD and ID grinding, machining, and CNC for refineries, chemical, power, and food plants.
Explore pump rebuildDrag the handle. This is the same planetary gear set, before our process and after.
Before
After
Free pickup and delivery, even rigging and crating on the heavy units. We tear down, sand blast, clean, and magnaflux every gear and shaft. The inspection is free.
You get a clear, honest quote. If it only needs a seal and a bearing, we tell you. We do not sell overhauls you do not need.
Gears manufactured new, journals reground to size, OEM bearings, new seals, recut keyways, then heat treat, carburize, or flame harden as needed.
Every unit is test run before it ships. The work carries an up to 24 month warranty against chipping, flaking, peeling, and wear.
There is no need to pay 100% of OEM purchase price. We can save you up to half on a complete overhaul, and no equipment is beyond repair.
Free shipping both ways and a free inspection on every job. You see the real condition before you commit to anything.
A 24 month workmanship warranty against chipping, flaking, peeling, and wear. Rebuilt to outlast the original.
Line down at 2am? We pick up. Rush rebuilds in days, not weeks, when time is the thing that matters most.
A 5.0 average across Google reviews from maintenance managers, plant engineers, and operators who needed it done right and fast.
"From my first call, the staff was transparent and professional. Andrew provided top notch service and clear communication. They quickly diagnosed my swing motors and offered a fair price. An honest, trustworthy, locally owned shop. I would not trust anyone else with my gear boxes."
"A gearbox went out on searchlights for a major Chicago holiday event. I needed it back in a couple weeks and could not get a new one for three. Andrew and the team rebuilt the parts and had it back to me in 5 days. Quick turnaround and great service."
"Our big Falk gearbox failed and was about to shut down the whole production line. We called at 2am and they actually picked up and started helping right away. They got the parts fast and had the gearbox running. They saved us from a huge shutdown."
"We have used them for 6 years for everything from conveyor drives to dryer reducers. They always understand how important time is and come through with solid rebuilt equipment we can count on. They are not just a vendor, they are a business partner we rely on."
"They produced gears for me within two weeks that I needed to keep production going, and before the estimated time. Andrew communicated well the whole way. I appreciate good companies and they definitely are one. Big shout out to the team."
"Moving a 5000 pound gearbox is a nightmare, but they handled the crating and special rigging too. It made the whole repair way easier on our team. They took care of everything start to finish, a full turnkey deal."
Gearboxes and gears we rebuild
Drilling, refineries, and chemical plants. Pump drives, reducers, and rotating equipment rebuilt to keep throughput up.
Sand and gravel, quarries, stone crushing, and gypsum. Dragline gears, crusher drives, and heavy reducers.
Power plants, paper mills, and steel. Dryer gears, conveyor drives, and high load reducers rebuilt stronger than OEM.
Not stock photos. These are reconditioned components finished and staged for shipment, the same quality that goes back into your line.

Reconditioned coupling blocks and a hardened gear hub, staged and ready to ship.

A rebuilt gearbox after reconditioning, the same quality that goes back into your line.
A gearbox we remanufactured for a Pasadena chemical plant. Press play, then see the full story on the gearbox page.
This gearbox came from a Pasadena chemical plant that was completely down. We remanufactured the gears, replaced all bearings, gaskets, and seals, and had the plant back up and running in 48 hours.
We offer 24 hour crash and emergency service. We have rebuilt failed units and had them back on site in as little as 5 days, and we handle pickup, crating, and rigging on the heavy ones so your team does not have to.
We rebuild each component stronger than OEM, forged and reinforced, with gears manufactured new, OEM bearings, new seals, and recut keyways. Every unit is test run and carries an up to 24 month workmanship warranty. You can save up to 50% versus OEM purchase price.
Falk, Lufkin, Flender, Dodge, Foote-Jones, Cone Drive, Hansen, Browning, David Brown, SEW Eurodrive, Westinghouse, General Electric, Marley, Horsburgh & Scott, Cleveland, and all others. If it has gears, we can rebuild it.
Yes. We reverse engineer gears from a sample or a worn part and can make prints available. We cut helical, planetary, herringbone, spiral bevel, worm, rack, and spline gears, finished to zero tolerance.
Yes. Free shipping both ways and a free inspection on every job. You see the real condition and a clear quote before you commit to any repair.
Free shipping, free inspection, and an up to 24 month warranty on every rebuild. Tell us about your unit and we will reply fast, often the same day.