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Real work, off our shop floor

Gallery of rebuilt gearboxes and cut gears

Every photo below is real equipment that came through our Houston shop. Worn, failed, and chipped on the way in, then rebuilt stronger than OEM on the way out. Tap any image to see it full size.

The difference is in the metal

Worn out, then rebuilt stronger.

Drag the handle. This is the same planetary gear set, before our process and after.

Inside view of a worn planetary gear set before repair

Inside view of a freshly rebuilt planetary gear set, clean and oiled

Before After

From teardown to test run

Nine looks inside a Solution Gear rebuild.

Two large helical bull gears with freshly cut teeth on their pinion shafts — Two large helical bull gears with freshly cut teeth, cut in house on their pinion shafts.

Inside view of a freshly rebuilt planetary gear set, clean and oiled — Rebuilt planetary gear set, cleaned, oiled, and ready to run.

A rebuilt gearbox with two reconditioned helical pinion gears installed in the housing — Reconditioned helical pinions seated back in the gearbox housing.

A worm shaft beside a newly cut steel worm wheel and the worn bronze worm wheel it replaces — Worm gear rebuild. A freshly cut steel wheel beside the worn bronze it replaces.

Reconditioned helical gear with a new tapered roller bearing seated on top — Reconditioned helical gear with a new tapered roller bearing.

Two remanufactured helical pinion shafts with freshly cut teeth — Two remanufactured helical pinion shafts with freshly cut teeth.

Two rebuilt helical gears and a splined drive shaft after machining — Rebuilt helical gears and a splined drive shaft, fresh off the machine.

A repaired pinion shaft measured with a dial caliper during inspection — A repaired pinion shaft checked with a dial caliper during inspection.

A machined helical pinion gear on its shaft beside a steel rule for inspection — A machined helical pinion gear inspected beside a steel rule.

Inside view of a worn planetary gear set before repair — A worn planetary gear set on the way in, before our process.

A GE turbine gearbox rebuilt with new double helical gears — A GE turbine gearbox rebuilt with new double helical gears, bearings, and seals.

A large bull gear recut and painted, ready for service — A large bull gear recut, painted, and balanced for return to service.

Freshly poured and machined Babbitt bearings — Babbitt bearings poured and machined to size in our Houston shop.

Remachined rolls and drive shafts staged on pallets — Rolls and drive shafts remachined and ground back to size.

A draw block machined true on the lathe — A heavy draw block reground and machined true on the lathe.

Reconditioned gear and shaft work in the Solution Gear Houston shop — Precision gear and shaft work from our Houston floor.

Rebuilt industrial drive components ready for shipment — Rebuilt industrial drive components, finished and ready to ship.

Reconditioned rotating equipment in the Solution Gear shop — Reconditioned rotating equipment, rebuilt stronger than OEM.

Want your unit to look like this?

Free shipping, free inspection, and an up to 24 month warranty on every rebuild. Tell us about your gearbox or gear and we will reply fast, often the same day.

Get a fast virtual quote Call 713 270 6000

Fast Quote Call 713 270 6000