24 hour crash and emergency gear service. Line down right now? Call 832 270 2009
Houston, TX ยท Family owned over 20 years

About Solution Gear Co.

Solution Gear Co. is a family owned and operated Houston gear shop. For over 20 years we have rebuilt industrial gearboxes, cut and reverse engineered gears, poured babbitt bearings, and rebuilt pumps for plants across the Texas Gulf Coast. Every job is done in house and rebuilt stronger than OEM, backed by free shipping, free inspection, and an up to 24 month warranty.

Solution Gear Co. is a family owned and operated industrial gear shop in Houston, Texas with over 20 years of experience serving the Texas Gulf Coast. We repair and rebuild gearboxes, cut and reverse engineer gears, pour and machine babbitt bearings, and rebuild pumps, all in house and rebuilt stronger than OEM, with free shipping, free inspection, free pickup and delivery, and an up to 24 month workmanship warranty.
Our story

A family shop built on doing it right.

We are not a parts counter and we are not a broker. We are a working gear shop in Houston, family owned and operated for over 20 years, where the same people who quote your job also cut the gear, pour the bearing, and stand behind the result.

Solution Gear Co. has spent more than two decades keeping heavy rotating equipment running across the Texas Gulf Coast. Refineries, paper mills, steel plants, and marine operators in Houston, Pasadena, and Lake Charles send us the units that cannot fail, and we send them back ready to run. When a plant has a line down, they do not want a sales pitch. They want a shop that picks up the phone, picks up the gearbox, and gets it fixed.

Because every step happens under our own roof, we control the whole job from inspection to final machining. That control is how we rebuild a unit stronger than OEM instead of just patching it. A worn case gets remachined true, gears are cut to spec or reverse engineered when no drawing exists, bearings are poured and fit to the journal, and nothing leaves until it measures right. The result is a rebuilt gearbox that often outlasts the original.

That same in house approach runs through everything we do, from custom gear cutting to babbitt bearing pouring to full pump rebuilds. You can see the full range of what we handle on our services page, and the kinds of plants we serve on our industries page.

In house capabilities

Everything we need under one roof.

Your unit is never handed off to a third party shop between steps. Cutting, grinding, heat treat, inspection, and reverse engineering all happen here in Houston, so quality stays in our hands from start to finish.

Cut

In house gear cutting

Spur, helical, bevel, and worm gears cut to spec on our own machines. No waiting on an outside shop to fit a slot in their schedule.

Grind

Grinding and machining

Shafts, bores, and gear teeth ground and machined to tight tolerance so the rebuilt unit runs true and quiet.

Treat

Heat treat

Heat treat done in house so hardened gears come back to full strength and wear life, not soft replacements that fail early.

Inspect

Magnaflux inspection

Magnaflux crack detection on critical parts before they go back into your machine, so a hidden flaw never makes it back onto your line.

Reverse

Reverse engineering

No drawing, no problem. We reverse engineer obsolete gears and parts from the worn original when the OEM is gone or the print is lost.

Build

Rebuilt stronger than OEM

With every process in house, we rebuild gearboxes, bearings, and pumps to outperform the originals, not just match a worn baseline.

See how these capabilities come together on a real job in our gearbox repair and gear cutting work.

No risk to you

What every job comes with.

The promises behind the work, the same on a single gear as on a complete drive train.

Free

Shipping both ways

Free shipping both ways, plus free pickup and delivery including crating and rigging. We handle moving the heavy iron so you do not have to.

Free

Inspection first

A free inspection before any work begins. You see the real condition of your unit and a clear quote before you commit a dollar.

Backed

up to a 24 month warranty

Completed work carries an up to 24 month workmanship warranty, because we build it to last and we stand behind it.

24/7

24 hour emergency

Line down at 2am? Our 24 hour emergency line answers at 832 270 2009. We run rush jobs in days, not weeks.

On top of the warranty and free freight, our rebuilds save up to 50 percent versus OEM. Ready to start? Get a fast quote or call 713 270 6000.

One shop, two names

Formerly Hanson Gear Works.

Solution Gear Co. also operated as Hanson Gear Works. If you knew us by that name, nothing has changed about the crew, the shop, or the work. Same family owned Houston gear shop, same in house capabilities, same people behind the bench.

Over the years our work has carried more than one name, but it has always come from the same shop and the same hands. Customers who first sent gears to Hanson Gear Works are still served by the same people today under Solution Gear Co. If you have an old quote, a past job, or a reference under either name, mention it when you reach out and we will pull the history.

Who is behind the bench

The people who actually do the work.

At Solution Gear Co. the person who quotes your job is the person who inspects the unit, cuts the gear, and signs off on the rebuild. There is no layer between you and the bench.

Andrew owns the shop and leads teardown and inspection in person. With more than twenty years of hands on industrial gear and gearbox work, he has rebuilt planetary sets out of mining drives, repoured babbitt bearings for paper machine rolls, and reverse engineered gears for machines whose makers closed decades ago. When a refinery or steel plant calls with a line down, he is the one who looks at the unit and tells you straight what it needs and what it does not.

That hands on experience is why the writing in our insights reads the way it does. Every article is drawn from work that has actually crossed our floor, not from a search result. If we say a worm wheel fails a certain way, it is because we have cut its replacement.

How we prove the work

Trust you can check, not just claims.

We would rather show the work than talk about it. Here is how we keep every job honest and measurable.

See

Documented inspection

Every unit gets a free inspection first, and you see the real findings and a clear quote before any work begins or any money changes hands.

Test

Magnaflux crack detection

Critical parts are Magnaflux inspected for hidden cracks before they go back into your machine, so a flaw you cannot see never reaches your line.

Measure

Machined to measured spec

Shafts, bores, and gear teeth are ground and checked to tight tolerance with calipers and gauges, and nothing ships until it measures right.

Stand

up to 24 month warranty

Completed work carries an up to 24 month workmanship warranty in writing. We back the rebuild because we built it to last.

Want references from plants like yours? Mention your industry when you reach out and we will point you to comparable jobs we have turned around.

Questions, answered

What customers ask about our shop.

How long has Solution Gear Co. been in business?

Solution Gear Co. is family owned and operated and has served Houston and the Texas Gulf Coast for over 20 years. In that time we have rebuilt gearboxes, cut gears, poured babbitt bearings, and rebuilt pumps for refineries, paper mills, steel plants, and marine operators across the region.

Do you do the work in house or send it out?

Everything happens under our own roof in Houston. We have in house gear cutting, grinding, heat treat, magnaflux inspection, and reverse engineering, so your unit is never handed off to a third party shop between steps. That control over the whole process is how we rebuild units stronger than OEM.

What guarantees come with a repair?

Every job includes free shipping both ways, a free inspection before any work begins, and free pickup and delivery including crating and rigging. Completed work carries an up to 24 month workmanship warranty, and our 24 hour emergency line answers when a line goes down. Our rebuilds also save up to 50 percent versus OEM.

Is Solution Gear Co. the same shop as Hanson Gear Works?

Yes. Solution Gear Co. also operated as Hanson Gear Works. The two names refer to the same family owned Houston gear shop, the same crew, and the same in house capabilities. If you knew us as Hanson Gear Works, you are in the right place.

Put 20 years of Houston gear work to the test.

Free shipping, free inspection, and an up to 24 month warranty on every rebuild. Tell us about your unit and we will reply fast, often the same day.

Fast Quote Call 713 270 6000