24 hour crash and emergency gearbox service. Line down right now? Call 832 270 2009
Beaumont, TX · Industrial gearbox repair

Industrial Gearbox Repair in Beaumont, Texas

Solution Gear Co. provides industrial gearbox repair for Beaumont, Texas from a family owned shop at 8449 West Bellfort Ave in southwest Houston, about 95 miles west of Beaumont on Interstate 10. Shipping is free in both directions on every Beaumont job, so the distance costs you nothing. Your unit rides a carrier we arrange and pay for, gets a free teardown and magnaflux inspection on arrival, and is rebuilt, test run, and returned by the same crew that quoted it, backed by up to a 24 month workmanship warranty. When a drive fails at two in the morning, our emergency line answers.

Solution Gear Co. is a family owned Houston gearbox repair company serving Beaumont refineries, port terminals, and polyethylene and chemical plants. Free shipping both ways, a free inspection with a written quote before any work begins, savings of up to 50 percent versus a new OEM unit, and 24 hour emergency service, with every rebuild stronger than OEM.
Refinery, port, and polymer town

Beaumont runs on more than six hundred thousand barrels a day.

Beaumont sits where Interstate 10 meets the Neches River, and its industry is scaled like few cities in America. In March 2023, ExxonMobil completed a $2 billion expansion of its Beaumont refinery that added 250,000 barrels per day of crude capacity and brought total processing above 630,000 barrels per day, making it one of the largest refineries in the United States, per ExxonMobil. That startup was the largest single addition to U.S. Gulf Coast refining capacity in years, per the U.S. Energy Information Administration.

The refinery is only part of the picture. ExxonMobil's Beaumont polyethylene plant started up a 650,000 tonne per year high performance polyethylene line in 2019, a 65 percent capacity increase that lifted the site to roughly 1.7 million tons per year, per ExxonMobil. Down on the river, the Port of Beaumont is the largest commercial military outload port in the nation and has ranked fourth among U.S. ports by cargo tonnage, per the Texas Comptroller of Public Accounts.

Zoom out and the numbers stay heavy. In the Southeast Texas region around Beaumont, manufacturing provides 12.8 percent of jobs and $14 billion of regional GDP, and petroleum refining is 35 times more concentrated here than the national average, per the Texas Comptroller of Public Accounts. Every one of those process units, docks, and production lines turns on gear drives, and in a city built like this a failed reducer is measured in lost barrels and delayed cargo, not inconvenience.

Sized for Beaumont's equipment

What we rebuild for the refinery, the port, and the polymer lines.

A refinery running at Beaumont's scale wears out a predictable set of drives, and our bench sees all of them: cooling tower gearboxes that spend their lives in wet, corrosive air, mixer and agitator reducers pulled off tanks and reactors, pump drives and other rotating equipment, and the parallel shaft, right angle, and planetary units scattered through every process area. The polyethylene side of town is extrusion country, and that is home ground for us. Extruder gearbox rebuilds and screw and barrel repair are core specialties of the shop, the same high reduction drives that sit behind pelletizers and compounding lines.

The port brings a different failure diet. Military outload and bulk cargo work runs on crane wheels, hoist and winch drives, and conveyor reducers, and we rebuild all of it, along with the babbitt bearings and hydraulic cylinders that keep the same machines moving. When a gear set is obsolete or the manufacturer is long gone, we cut new gears in house from the worn originals. One freight run west can clear more than one problem off your maintenance backlog.

The independent alternative

Why Beaumont units ride 95 miles west.

There are closer options to Beaumont than us, and the OEM will always take your call. The reason units come to our bench anyway is control. Solution Gear Co. is family owned and has rebuilt gearboxes for over 20 years, and every operation happens inside one Houston building: the person who quotes your unit is the person who machines the shafts, cuts the gears, and runs the final test. Nothing is brokered out, so the date we give you is a date we control, not a promise passed down a subcontractor chain.

Beaumont equipment also skews old. Plants here have run for a century, and plenty of installed gearboxes outlived their manufacturers. When drawings do not exist, we reverse engineer the gearing from your worn parts, cut replacements in house, and upgrade materials where the failure mode calls for it. That is what rebuilt stronger than OEM means on this page. A rebuild can save up to 50 percent versus the OEM purchase price, and every unit ships back test run with up to a 24 month workmanship warranty.

Honest by design

What we can prove, and what we refuse to invent.

You will not find manufactured Beaumont testimonials on this page. We do not invent reviews, and we do not publish customer names without permission. What we can state plainly is how this market actually works with us: Beaumont gearboxes reach the shop by freight carrier, on our account, in both directions. There is no satellite office on the Neches and we will not pretend otherwise.

The proof we offer instead is the inspection. Ship us the unit and we tear it down, magnaflux the housing and gears, measure every journal and bore, and send back a written quote with photographs of exactly what we found. If you decline the work, the unit comes home and you owe nothing, not even the freight. That is the same offer whether the gearbox came off a crude unit, a port crane, or a machine shop off Eastex Freeway, and it is the offer we would demand as a first time customer ourselves.

Freight does the driving

Interstate 10 does the commute, and we pay for it.

95 mi

One highway, no transfers

Beaumont is about 95 miles east of our shop at 8449 West Bellfort Ave in southwest Houston, roughly an hour and a half straight down Interstate 10.

Free

Shipping both directions

We arrange the carrier and pay the freight both ways on every Beaumont job, and we guide crating and rigging so heavy reducers travel safely.

24/7

Crash response

The emergency line answers around the clock. Freight from Beaumont is a matter of hours, and we have returned rebuilt units to service in as little as 5 days.

A morning call from Beaumont can have a carrier at your dock the same day, the unit on our bench that evening, and a written quote in your inbox after teardown. The rebuilt gearbox returns the way it left, crated, test run, and warrantied.

Beaumont FAQ

Questions we hear from Beaumont plants.

How does my gearbox get from Beaumont to your shop?

By freight we arrange and pay for in both directions. Beaumont is about 95 miles from our Houston bench straight down Interstate 10, so transit is measured in hours. Your crew drains the unit and stages it at the dock, we schedule the carrier, guide the crating, and help coordinate rigging on heavy reducers, and the rebuilt unit returns to the same dock the same way.

Can you rebuild the gearboxes used in Beaumont refining and polyethylene service?

Yes. We rebuild cooling tower gearboxes, mixer and agitator reducers, pump drives, and the parallel shaft, right angle, and planetary units found across a refinery, along with the extruder gearboxes and screw and barrel sets that run polyethylene lines. Brands include Falk, Lufkin, Flender, Dodge, SEW Eurodrive, Hansen, David Brown, and Westinghouse, and when drawings no longer exist we reverse engineer the gearing from the worn parts.

Do you handle gearboxes from Port of Beaumont terminals?

Yes. Port and terminal equipment is steady work for us: crane wheels, hoist and winch drives, conveyor reducers on bulk handling systems, and the planetary gearboxes inside fixed and mobile material handlers. We machine crane wheels back to true, rebuild the drives behind them, and everything is test run before it ships back east.

What does a gearbox rebuild cost for a Beaumont plant?

The number comes after a free teardown and inspection, never before, so the quote reflects the true condition of your unit. Inspection costs nothing, shipping is free both ways, and there is no obligation to proceed. A rebuild can save up to 50 percent versus the OEM purchase price and carries up to a 24 month workmanship warranty.

How fast can you turn around an emergency rebuild for Beaumont?

Our emergency line answers 24 hours a day, and on crash jobs we have returned rebuilt gearboxes to service in as little as 5 days. Freight from Beaumont takes hours, not days, and an emergency unit goes straight to teardown and magnaflux inspection when it hits the bench, with the full rebuild process and warranty behind it.

East Texas coverage

The service map around Beaumont.

Beaumont is the county seat and the western anchor of our coverage in the county, which is documented in full on the Jefferson County gearbox repair hub, including drive distances and the shipping model for the whole corridor. Twenty miles south, we cover gearbox repair in Port Arthur, home to the refinery row along the Sabine. Up the Sabine River on the Louisiana line sits our Orange, Texas service page, and back west toward the shop we serve Baytown's refining and chemical complex on the Houston Ship Channel. The statewide picture, from the Gulf Coast to the Panhandle, lives on the Texas service areas page, and every market we cover is indexed at the Service Areas hub.

Ship it west. We handle everything else.

Free shipping both ways from Beaumont, a free teardown and inspection, and up to a 24 month warranty on every rebuild. Send the nameplate and a photo and we reply fast, often the same day. Email Shop@sgearbox.com or call the shop.

Fast Quote Call 713 270 6000